Diamond Tools for Ceramic Industry

The diamond calibrating roller is mainly used in the production of polished tiles and is the most commonly used tool in the process of calibrating and achieving a uniform thickness on ceramic tiles’ surfaces before polishing. The cutter segment formula and production process developed by Diawe make the diamond hob have good sharpness, service life, stable quality and processing effect, which can effectively reduce production energy consumption and working noise.

The continuous rim diamond cylindrical wheel adopts the whole sintering process and the continuous rim structure of the segment, which makes the surface gloss of the ceramic tile more delicate during processing.

The segmented diamond cylindrical wheel has the characteristics of good sharpness and high cutting efficiency.

The function of the diamond satellite wheel is similar to that of the cylindrical wheel, and it is used for rough grinding after the ceramic adobe is flattened and thickened. The high-efficiency grinding effect produced by the revolution of the grinding motor and the rotation of the diamond satellite wheel during work makes the surface of the ceramic tiles more smooth and delicate, which can improve the polishing speed, reduce the consumption of polishing abrasives, and reduce the re-polishing rate. The diamond satellite wheel developed by Diawe has the characteristics of high grinding efficiency, good surface flatness of the tiles, and fine and uniform grinding marks.

Metal-bonded diamond Fickert is used for rough and medium grinding of the surface of the ceramic tiles. The latest formulation system, production process and structural design developed by Diawe ensure the perfect performance of diamond grinding blocks in terms of grinding efficiency, grinding effect, advancement, economy and reliability.

The resin-bond diamond Fickert is used for further fine polishing and fine finishing of ceramic polished tiles, which can continue to improve the surface gloss, and has the characteristics of good grinding and polishing effect, long service life and competitive cost.

Magnesium oxide bond silicon carbide abrasive (or called magnesite abrasive) is mainly used for grinding polished tiles and polished crystal tiles. It is suitable for automatic polishing line machinery. The products developed by Diawe have the characteristics of high grinding efficiency, good brick surface uniformity and good polishing effect.

The resin-bond silicon carbide abrasive can be installed on ordinary polishing equipment to perform matte treatment on the surface of ceramic tiles to achieve a smooth surface, uniform color and ideal gloss. The tiles’ gloss after polishing can achieve the range of 4° to 9°.

By installing the grinding brush on the ordinary polishing machine, the flat, concave, convex and sheepskin surfaces of antique tiles and porcelain tiles are subjected to profiling and matte treatment, which has long service life and good processing effect and can make the brick surface appear silky satin. Faceted and antique effects, the luminosity can be between 6° and 30°.

The glaze polishing abrasive can be installed on the ordinary polishing machine to carry out the full-polishing or semi-polishing processing of the brick surface of antique tiles, imitation stone tiles, polished crystal tiles, glazed tiles, etc. The glaze polishing abrasives developed by Diawe have good profiling, and grinding effect, it has the characteristics of strong cutting force, high polishing gloss, no wear marks and long service life.

Glaze polishing wheels are used on special glaze polishing machines equipped with satellite spindles to make flexible full-polishing and semi-polishing on the surfaces of rustic tiles, stone-like porcelain tiles, crystal-effect polished porcelain tiles and glazed tiles. The glazed polishing wheels produced by Diawe have the advantages of low cost, high grinding efficiency, high polishing gloss and no wear marks.

The metal-bond diamond peripheral squaring wheel is used for the edging of glazed floor tiles and the rough edging of polished tiles. The main function is to pursue the efficiency of squaring, so the flatness of the tile edge is relatively low.

Tiles with high water absorption have poor scratch resistance, but they are very decorative, so they are mostly used for building wall decoration. In the production process, dry grinding wheels are generally selected for edging, because the water grinding environment can easily lead to problems such as dyeing and edge chipping.

The metal-bond diamond disc squaring wheels for day grinding produced by Diawe have good generality, good sharpness, high cost-performance and high processing efficiency. The producing volume of one production line can be stabilized at 8500-14000 square meters per day, and it is suitable for ceramic inner wall tiles with a water absorption rate of 3-20%, antique floor tiles with a water absorption rate of 0.5-6%.

The resin-bond diamond dry-squaring wheel can also be called the resin-bond diamond dry chamfering rough grinding wheel or resin-bond diamond dry grinding trimming wheel, it has high sharpness, long life, good grinding adaptability, high thermal stability, can still show good grinding performance under extremely high temperatures, and large grinding volume, the maximum grinding amount on one side reaches 0.6mm.

The resin-bond diamond disc wet-squaring wheel developed and manufactured by Diawe has high cost-performance, good sharpness and good grinding effect. In the case of high linear speed processing, there will be no chipping, and the maximum grinding amount on one side can reach 0.5mm.

The metal bond has a good ability to hold the diamond, and then the advanced sintering technology is used to produce the metal-bond diamond chamfering wheel with reliable quality, Diawe’s products have the characteristics of high chamfering efficiency and good effect.

The resin-bond diamond chamfering wheel is suitable for fine chamfering of ceramic tiles. Diawe’s products have high sharpness, straight and smooth chamfering surfaces, and long continuous service life.

The resin-bond silicon carbide chamfering wheel is used for the fine chamfering of ceramic tiles. It has the characteristics of high sharpness, straight and smoothes the chamfered surface and long continuous service life.

The whole sintered diamond cutting disc is used to make full cutting, half-cutting and grooving on polished porcelain tiles, wearable ceramic tiles, rustic tiles, glazed floor tiles, and glazed wall tiles. The circular disc can be used for multi-blade cutting and single-blade cutting. It is suitable for single-head or two-head automatic continuous cutting machines and manual cutting machines. The whole sintered diamond cutting disc manufactured by Diawe has the characteristics of good sharpness, smooth and flat cutting slots and no chipping.

The welded diamond cutting disc is used for cutting polished porcelain tiles, rustic tiles, glazed floor tiles, wear-resistant tiles, etc. It has the characteristics of sharp cutting, straight and smooth slits, no collapse, and long service life. It can be used for multi-blade cutting and single-blade cutting, suitable for single-head or double-head automatic continuous cutting machines and manual cutting machines.

The diamond grooving disc is used for grooving polished porcelain tiles, rustic tiles, glazed floor tiles, glazed wall tiles, wearable resistant tiles, etc. It has the characteristics of good sharpness, straight grooving, no chipping, long working life and flat cutting bottom. The diamond grooving blade can be used for single-blade and multi-blade cutting and is suitable for single-head continuous cutting machines and manual cutting machines.

The resin diamond grinding wheel slot is applied to groove and slot the surface of all ceramic tiles, such as ceramic polished tiles, antique tiles, glazed wall and floor tiles, etc. It has good sharpness, no collapse, constantly brick, and the bottom surface of the slot is smooth. The resin diamond grinding wheel slot can also be combined with fine-grained diamond for fine grinding and polishing.

The diamond chamfering disc can be used for chamfering of polished porcelain tiles, rustic tiles, glazed floor and wall tiles, wearable ceramic tiles, etc. It has the characteristics of good sharpness, smooth chamfering, no chipping, and a long working lifetime. It can be used by single-blade or multi-blade and is suitable for the three-heads continuous cutting machines or manual cutting machines. The operation process of the three-head cutting machine is the first head for pre-cutting, the second head for chamfering, and the third head for full cutting.